Tuesday, March 3, 2026

Monday in the Car Shop

I've been working on repairing one of the side doors from the 460, and I brought out the new bottom rail and trimmed it.
It's been painted, and should be attached next time.

I got some help from Fritz and Tim, in finding some heavy-duty hose that was no longer useable for watering the lawn, but makes a good replacement for the bumper we looked at last time.

Then I noticed another door that needs serious surgery.  I just don't know the patient's name, or the surgeon's for that matter.



Here Fred Z. is rebuilding the roof fuse box for the 306.



And Gerry spent a lot of time underneath the 306 installing the piping.  It's not easy!

Among other things, Tim was working on making new window guards for the 268.  He points out that no two of anything are alike.


And some progress photos on the Michigan Electric 28:

The front train door (outside)


and inside!

The baggage door on the left side of the car looks like this:


And finally, here's what the interior looks like.  Don't let this discourage you, I've seen worse.  We all have.
 

Monday, March 2, 2026

Big Barn News

Frank writes…


I spent most of my Sunday afternoon needle-chipping inside the 451, as I am wont to do these days, but that wasn’t the big news. The big news was that on Friday, we got occupancy permission for Barn 15! The barn is complete and ready to fill!
And the guys didn't lose any time. Lee and Keats from the Diesel Department were hard at work switching coaches and diesels into the new barn with ComEd 15, so it was something like one-third full by the time I arrived, as you can see.
An Electric Car Department crew including Brian, Greg, and others was also using the 25-tonner to pull electric cars out from here, there, and everywhere as part of a daunting series of switch moves. Right now, Barn 13 is about half electric cars and half steam-road equipment, but the electric cars that are currently in Barns 11 and 14 will mostly be consolidated into 13 along with some cars that are now going into indoor storage for the first time.
Above is one of our stranger tools, the "Clark bar." In cases where you can't affix a towbar to a streetcar in the normal fashion - like, when you're moving a particularly wretched body that doesn't have a structurally sound end - then you use this thing. At near left, Zach is carrying a big piece of thick sheet metal bent into a "C" shape. That goes around either the axle or the end of the truck frame. The long pole being carried by Greg and Richard is then bolted to that, and serves as the tow bar. Voila. In this case, the guys were going to use this to tow the Rio open car, which moved over a track in Barn 13. Then, the Tri City Railway car was finally moved inside after about 25 years of outdoor storage. Unfortunately, I missed that part of the fun because I needed to get back to work.
And here are the results: two more "bays," or windows' worth, of the 451's main compartment ceiling needle-chipped. Part of this was done by Ashtin, who was needle-chipping in the car before I arrived and he left to help with switching. Richard also helped with some advice on paint matching - we already have the blue wall color matched, but we need to match the original ceiling color. And in related news, I spoke with Buzz about getting vinyl masks made so we can spray the lettering on the outside of the car. Also, after dinner I moved the table full of tools and parts (the one visible at bottom left) out of the car and set it up along the barn wall. I also moved the remaining loose bulkhead seats out of the smoker.
In addition to the opening of Barn 15, there's more Buildings & Grounds news to report. Joel took us on a "hard-hat tour" of the space that was once the wood shop, then the signal shop, and is now being improved for use as an office and conference room. Above, we're looking southeast at the two offices that will be located on the east side of the building looking out at Yard 5.
And looking in the opposite direction, this open space will be used as a conference room. Greg, Brian, and Joel are standing in front of the doorway into the current office. The former denizens of this space, Tiger and Slurpy the cats, sure wouldn't recognize it now! Finally, Joel went with me over to Barn 2 and retrieved the 451's MS switch cover and controller cover. Many thanks to the diesel guys, who during the week took these items to the paint shop and got them matched with good-quality paint. The next thing to do will be to procure a gallon of that stuff to paint the 451's doors, the 460's doors, the 451's letterboard lettering, and any other items on the two cars that need red.

Warrenville Sign

Photo by Bob Heinlein

On the last fantrip before regular service ended, on May 19, 1957, our old friend the late Bob Heinlein took this picture of the 309 and 310 standing next to the Warrenville substation.  Over the years IRM acquired two signs from this building, and one of them has been on display in Barn 6 for years.

Recently the Museum arranged to send the other one to the Warrenville Historical Society in exchange for a cash donation, and they have it on display now in their building, and are very happy about it!

https://www.facebook.com/share/p/1EWVaeFv7f/       (no login required)

It's always satisfying to be able to make mutually beneficial arrangements like this with other historical organizations.  And my amazing psychic powers tell me there will be more soon!

Thanks to Dave Diamond for bringing this to our attention! 

Sunday, March 1, 2026

The Illinois Central Electric Pullmans

HISTORY OF THE 

ILLINOIS CENTRAL ELECTRIC PULLMANS




In the days of steam, high-density commuter operations in large cities such as New York or Chicago were a constant nuisance, emitting large quantities of smoke, soot, and cinders into densely populated areas.  In Chicago, this was most obvious in the case of the Illinois Central, which runs between the downtown area and the scenic shore of Lake Michigan.  And as we have seen in the case of New York, not long after the first streetcar and rapid transit electrifications became feasible, attention turned to the idea of electrifying commuter trains.  The Illinois Central, in fact, considered this possibility as early as 1891, just a couple of years after the first reliable four-wheel streetcars were put into service.  They hired Frank Sprague to study the feasibility of electrifying their commuter service in time for the Columbian Exposition of 1893, but not surprisingly, he reported that electrification was not yet practical.  (The Exposition did have Chicago's first rather limited electric rapid transit operation, but that's another story.)

Schmidt photo collection

Commuter service on the IC was generally powered by small 2-4-4T Forneys, of which IRM has the only surviving example.  The wooden passenger coaches continued in service until electrification.

Schmidt photo collection


ELECTRIFICATION

So the Illinois Central continued to run commuter operations by steam, and the problems only grew worse.  By 1919 several commuter electrifications had been put into service in other cities, and the City of Chicago passed an ordinance requiring electrification of IC's suburban service by 1927.  The result was a decision to completely rebuilt the main line from Randolph Street to Richton, about 29 miles, including complete grade separation.  The electrified suburban lines, which varied from two to six tracks, were separated from the double-track (or more) main line for long-distance passenger and freight operations.  There are also short passenger branches: the double-track line to South Chicago, and the single track line to Blue Island.  And there used to be a short single-track branch to the Washington Park Race Track in Homewood, but that was removed after the race track burned down in 1977.

Photo from Dave Mewhinney

Completely rebuilding the main line with grade separation and overhead wire was a huge project that took five years, from 1921 to 1926.  At times, four thousand men were at work on various parts of it.

Randolph St. station, c. 1934  


NEW CARS



To equip the electrified service, the IC ordered a total of 280 new cars from Pullman, an on-line builder if there ever was one, half of which were motors and half trailers.  The trailers were built by its subsidiary Standard Steel in Hammond, and according to the Electric Railway Journal, 45 of them were built before the electrification was complete, and used in steam service briefly.  All cars were 72' long and seated 84 people.  Each car had a single operating position.  They were always operated in motor-trailer pairs, and were run in trains from two to ten cars.  This was the first mainline application of motor-trailer pairs.  Some earlier electrifications, such as the New York Central, had both motor cars and trailers, but they had controls at both ends and could be mixed and matched as desired.  And the NYC trailers were later motorized.  The IC cars were equipped with Tomlinson tight-lock couplers with automatic control and brake connections for rapid coupling and uncoupling.

All of the stations for electric service were equipped with high-level platforms to speed loading and unloading.  As a result, the cars were equipped with wide sliding doors at each end.  The motor cars had no stepwells; the trailers had stepwells only on the inside end for emergency use.   It doesn't appear that there was ever an easy way to turn the electric cars around, and they always operated with the motor on the south end.  (After these cars were withdrawn from passenger service, one of the motors was turned around, and two of them back-to-back served as a snowplow train, but not for very long!)  The cars were built in several smaller orders from 1924 to 1928.



1500V DC was chosen as the line voltage.  The motor cars had four Westinghouse 587 750V traction motors, rated at 250HP.  The control system was a GE multiple-unit PC control with automatic acceleration; see below for details.  The controllers have five points: switching, full series, series advance, parallel advance, full parallel.  Full speed in service was 65-70 MPH.

Commonwealth motor truck

Motorman's cab with folding seat

The official opening of all-electric passenger service occurred on August 7, 1926, a year ahead of the original deadline.  The Illinois Central held a dramatic celebration to mark the occasion.  Four trains originating at Blue Island, South Chicago, and two at Matteson, met and proceeded north running side-by-side to Central Station for a gala dinner.  After that, the electric cars held down commuter service on the IC for the next 45 years with little change.

The original 280 cars continued to operate through the war years and into the 1960's, but maintenance naturally became increasingly difficult.  The company ordered a new fleet of 130 Highliners from the St. Louis Car Company.  The first Highliner arrived in 1971, and the IC began withdrawing the older cars from service as repairs became necessary.  Withdrawn cars were sold to Birmingham Scrap and Iron in Alabama.

Because of delays in receiving all of the Highliners from St. Louis, some Pullman cars continued to operate in rush hour service until January of 1979.  And the two motor cars mentioned above that had been converted for snowplow service were stored at the 83rd Street yard on the Blue Island branch, where they were heavily vandalized but continued their increasingly wretched existence until 1989.


ELECTRIC FREIGHT SERVICE

While the passenger operation with MU cars was the main focus of  the electrification, for a short time the IC also attempted to provide local freight service with electric locomotives.  Four Class E Baldwin-Westinghouse steeple cabs of the type widely used by interurbans were built in 1929 (numbers 10000-10003) and used until 1941, and then sold to the South Shore.  On the South Shore they were 900-903.

IC 10003 later became CSS&SB 901


There was also a dual-power locomotive built by St. Louis - GE, tested briefly on the IC in 1929 and returned to St. Louis.  After rebuilding, it was later used on the St. Louis-Belleville Electric Rwy. from 1938 to 1953, and was then exiled to the Hudson Bay Mining & Smelting Company in Flin Flon, Manitoba.

IC 11000 later became Hudson Bay 100


SOUTH SHORE ELECTRIFICATION

Although not a primary concern when the electrification was designed, it had a great impact on the Chicago Lake Shore & South Bend interurban.  The line to South Bend was built with a high voltage AC electrical system, which was never very satisfactory.  Before the IC electrification, passengers on the South Shore heading into Chicago were carried as far as Kensington, where they could either transfer across the platform to the IC, or in some cases, South Shore cars were coupled onto IC trains and pulled dead into Randolph.  It's hard to see how this could have made anybody happy.

The electrification of the Illinois Central provided an excellent incentive to replace the South Shore's AC electrification with a newer and more efficient DC system compatible with the IC.  The South Shore completely replaced its operating fleet over the next few years with modern steel interurban cars that provided reliable service until the early 80's, and which could run all the way into Randolph.  (As usual, IRM has the only comprehensive collection of South Shore equipment.)  And as an added bonus, the use of the same electrical system allowed IC MU cars to occasionally make fan trips on the South Shore, including street running!

Larry Lovejoy collection, via Dave Mewhinney


Another local interurban, the Chicago and Interurban Traction, was already nearing bankruptcy when the IC was electrified, and this may have been the last straw.  The C&IT was abandoned six months after the IC electric service started.


SAFETY -- AND DISASTER

For the most part, the electric Pullmans seem to have had an excellent safety record.  Although trains ran at fairly high speed at short intervals, as long as the rules were followed and schedules observed, there were no major accidents that I have come across.  It undoubtedly helped that there were no grade crossings on the main line.  There are, of course, grade crossings on the branches, but they are protected with gates, and speeds are relatively low.  It was not until the Pullman cars were being withdrawn from service and replaced with the Highliners that tragedy struck -- in the worst railroad accident in Chicago's history.

The morning of Oct. 30, 1972 was a typical overcast fall day in Chicago.  Northbound train 416 was a local equipped with four of the new Highliners.  Behind it was train 720, an express with six of the old heavyweight cars.  Train 416 was scheduled to stop at the 27th Street platform, but the motorman failed to do so, perhaps because of his unfamiliarity with the new cars and/or the schedule, and overshot the station by a long distance.  Having come to a stop, he communicated with the conductor at the rear of the train by intercom, and decided to back up to the platform, with the conductor governing the movement.  (It was pointed out in the investigation that the rule book required a flagman to be sent out on foot in this case, but in practice nobody on either crew had ever sent out a flagman.)  In doing so, he backed up into the previous block without stopping.

Meanwhile, train 720 had been travelling north in a green block at about 65 mph, and came across a yellow signal, which required it to slow to 30 mph and be prepared to stop at the next signal.  The motorman started to slow down a little, but was still probably going about 50 mph when he saw train 416's markers in front of him, backing up towards him.  He immediately set the brakes and ran back into the car.  The lead car of train 720 struck the rear Highliner at perhaps 45 mph and almost completely telescoped it.  45 passengers were killed, almost all in the Highliner, and 332 people were injured.  Fatalities might have been higher, but the wreck occurred right across the street from Michael Reese Hospital.  A full report is available at this link

Prior to this, the Pullman cars had had no speedometers or radios; those still in service were so equipped.  Among other conclusions, the accident investigation mentioned that because the ends of both trains were painted black, they were harder to see in foggy or low light conditions.  After the wreck, the ends of all Pullman cars still in service (and all Highliners) were painted yellow or orange.  (Note that IRM's cars were acquired before the wreck, so they don't have these changes.)


PRESERVATION


Greg Heier photo

IRM acquired a motor-trailer set in July of 1972, and it was shipped on its own wheels to Union.  For a full account, see Appendix I below.  The cars have been preserved in their condition at the end of service.  They were stored outside for many years, and were a fixture at the south end of Yard 1 for a long time.   By 1996 indoor storage was available, and they were restored to operation by Doug Geren, Carl Illwitzer, and Jeff Lenz.

The compressor has been changed to a 600V model, and the motor-generator set has been rewired, so the train can be operated occasionally.  The motor circuits have not been modified, so top speed is lower, of course, but pantograph operation with our overhead is difficult to begin with, so high speed is not feasible.  Since pantograph operation is just not possible on the yard tracks, the two cars need to be towed out to the station, and back into the barn.

Motor 1198 (preserved at IRM) southbound at Ivanhoe

No other motor cars were preserved, probably because they have no stepwells and were therefore unsuited to tourist operations.  Seven other trailers, however, were purchased because they do have stepwells (and were also presumably less expensive).  Two were encased in what is now the Ice House Mall in Barrington; one is used as a restaurant and the other as a store.  Since they are right along the North Western main line, they probably arrived on their own wheels.  Five went in 1971 to the Crab Orchard & Egyptian operation.  One of them was badly damaged in a fire and sold for use as a house (which still exists!)  The other four were used there until service ended in 1978. They then were passed around by a variety of different tourist operations, and are still in service, we believe: two at the Nevada Northern (far from home, indeed) and two at the Iron Mountain & Southern in Missouri.

Another reason only a handful of IC cars were preserved was probably the Tomlinson tight-lock couplers, which are incompatible with standard railroad knuckle couplers.  The CO&E found some way to replace them, however.

The preservation of so few IC electric Pullman cars is in stark contrast with the fairly similar Lackawanna Pullman cars (or "Edison cars"), of which there are presently 97 in existence.  They operated until 1983, when there was a much greater demand for cars by tourist lines, so more than a hundred were originally saved.  Most of them are trailers, and some of the preserved motor cars still have traction motors, but none of them can be operated electrically, and only a few have been preserved with anything like a correct paint scheme.


1380 and 1198 at IRM (Dave Mewhinney)


APPENDIX I: ACQUISITION


Quoting from Rail & Wire issue 73:   (1972)

We set a record of some sort in July when the Board voted to purchase two Illinois Central commuter cars on Sunday, July 16.  The cars were paid for the next day, shipped on Thursday and arrived by noon on Friday, the 21st, undoubtedly the fastest a deal was ever made and the cars delivered....

The IC cars are the 1198 and the 1380, a power coach and trailer "mated pair" that have been joined for many years.  They are two of the best old cars still in service, and the IC kindly agreed to pull them from service for us.  Jim Johnson notes that they are in very good shape for specimens that have undergone very little modernization.

They have GE pneumatic cam (PC) control, 240 hp motors, York PS type electro-pneumatic brakes, and Tomlinson tight lock couplers and only recently were overhauled.  Of course, they operate on 1500 volts, and the question immediately arose as to how we might operate them on our 600 volt trolley wire.  In addition, our overhead is not compatible with operation by pantograph.

Changes in voltage will be necessary, of course, and the one answer to the second difficulty is a removable trolley pole, but nothing definite has been decided yet.  In the meantime, the cars make a superb static exhibit.

They cost $3,000, roughly what the scrapper is paying for them, and the IC, which just closed a deal with a Birmingham, Ala. company to scrap the old 1926 MU's, told us it was now or never if we intended to get any cars from them.  As a result, the Board moved almost as fast in approving the purchase as the IC did in shipping them to us via the North Western.  As of this writing, they are the only IC electric cars known to be preserved.


APPENDIX II: MECHANICAL  SPECIFICATIONS


Car Body:
    Length:            72'8"
    Width:              10'6"
    Height:            13'   (minus pantograph)
    Weight:            141,200 lbs. (1198)   90,200 lbs. (1380)
    Seats:                84

    Trucks:             Commonwealth 

Electrical:
    Motors:                4 WH 587-D5  250 HP each    (1198 only)
    Control:                PC-101
    Controller:            C-184A

     Note Of the 140 motor cars, 63 had WH 587-D5 motors and 77 had GE 285 motors.

Brakes:
    Motorman's Valve:       
    Triple Valve:                
    Compressor:                CP30   (1198 only)


ACKNOWLEDGEMENTS

Ray Cook, who was a motorman on the IC, kindly checked the text for us and made several valuable suggestions.
Art Peterson, as always, provided the pictures credited to the Krambles-Peterson archive.

Most of the other images not otherwise identified are from the Dave Mewhinney website.

Thanks to Mark Sims for providing a link to the Electric Railway Journal article on these cars.

Saturday, February 28, 2026

The Latest on the Big Green Thing

The world wonders, "what's the deal with that big green thing that's been in Barn 4 for what, like a year?" Fortunately, thanks to the tireless correspondence efforts of our intrepid staff reporter Gregg Wolfersheim (not to mention the lettering ministrations of Buzz, thanks to whom the car in question is no longer hiding its identity in shame), we have the answer! Gregg sends us the below report on Green Bay & Western 109.

We found a soft spot on the floor of 109. Here we have started to repair the sub- floor with a new piece of wood. You can see a hole below it.

This is after closing up the area.

Another area where the wall partition was in its caboose days. There were six places where the floor was cut open for some sort of support. Jack made individual pieces to fill in all of them.

Lettering was applied by Buzz.

Here is the south side. The number is a stencil at the moment. Those will be painted later.

The west end is painted green. Just the handrails and steps are left to get black.

Jack is hand sanding around the edges of the floor boards.

The beginning of creating the safety railing around the east stove. It will be similar to the other one.

Ralph and Jack using a floor sander to smooth out the wood floor. Soon we will be painting it.

Friday, February 27, 2026

Thursday Progress Report

I was working on doors for the 460 again.  Gerry helped me move them, as they're both very heavy.  The train door was moved from the table to lean against the wall.  It's upside down because I wanted to smooth out and repaint some of the inside surface of the bottom rail.  But I think it's now ready for final paint. 



And here's the bottom of the side door.  The bottom rail was completely rotted away, along with the bottom few inches of the stiles.  Ugh.  I cleaned it up as much as I could with a chisel.


It's not obvious, but the top surface of the bottom rail was slanted so that water, which is liable to get into a drop-sash door, will be drained out through the three slots into the inside of the vestibule.  Why not outside?  I suppose they thought those slots would look stupid.  But your guess is as good as mine.

After some work, I had a blank for the new bottom rail.  It still needs work which I can do more conveniently at home.  Notice that the steel sheet is held to the rail with screws.  That's good.


And on top of the bottom rail, this rubber tube was attached to act as a shock absorber if the window is dropped down into the door.  It's pretty tired, but still useable.


Well, enough of that.  I checked that the new scraper castings fit properly; the bolts line up.  They look great, and a lot of thanks to Gregg for transporting them for us.



Speaking of which, here we see the IRM janitors sanding and cleaning the floor in the Green Bay car.  This will really make a nice bowling alley.


Meanwhile, in the 306, among other things Phil was touching up the paint.  Note the mirror-like finish on the varnished woodwork!



Meanwhile, Gerry is working on the piping.  Almost all new pipes are required, and here he is in the process of installing them one by one.  This is the west (#2) end.


The east end is complete, except for some parts under the floor.


And finally, Tim is working on various parts of the 268 at once.  The interior is being varnished...


and new flooring in the west end of the car.